PreDiCon Systems
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PreDiCon Systems
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PD01 Machinery Failure, Vibration Analysis and Predictive MaintenanceAssessing & Improving Reliability of Rotating Equipment IntroductionMachines deteriorate as they get older so we can expect a certain amount of performance falloff and general deterioration of the machine. If we understand the failure mechanisms that are in place we can identify which parameters best indicate the deterioration of the machine. In this comprehensive course the delegates will benefit from using modern methods & technologies to learn reliability basics, fault analysis and monitoring techniques Failure analysis and Predictive Maintenance techniques, including vibration analysis, are discussed in the course with a view to optimising the maintenance engineering effort while maximising production. Other techniques that will be addressed include infrared thermography, passive ultrasonics, tribology and performance monitoring. Target AudienceThis seminar is directed towards Supervisors, Team Leaders and Managers in Maintenance, Engineering and Production. The seminar will also benefit anyone who wishes to update themselves on Predictive Maintenance Technologies and Failure Analysis techniques, as well as those who have to judge the suitability of these technologies for their needs, and learn how to implement them for the benefit of their organisations. ObjectivesAt the end of this seminar participants will have: · An understanding of Machine Failure Analysis techniques. · An understanding of why machines fail and how to identify the bad actors · An understanding of a range of Predictive Maintenance Technologies · Knowledge of the potential contribution of each these technologies to maintenance efficiency · Guidelines indicating how these technologies can interact with and support each other · Hints and Tips for practical application of these technologies so as to achieve the best results · A practical approach to developing an action plan to utilise these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits Key BenefitsThe knowledge gained in this seminar will:
Target AudienceThis seminar is directed towards Supervisors, Team Leaders and Managers in Maintenance, Engineering and Production . The seminar will also benefit anyone who wishes to update themselves on Maintenance Engineering Technologies, judge the suitability of these technologies for their needs, and learn how to implement them for the benefit of their organisations. Training MethodologyThe seminar will be conducted along workshop principles with formal lectures, case studies and interactive worked examples. Relevant case studies will be provided to illustrate the application of each tool in an operations environment. Each learning point will be re-enforced with practical exercises. There will be ample opportunities for discussion and sharing experiences. Training MethodologyThe seminar will be conducted along workshop principles with formal lectures, case studies and interactive worked examples. Relevant case studies will be provided to illustrate the application of each tool in an operations environment. Each learning point will be re-enforced with practical exercises. There will be ample opportunities for discussion and sharing experiences. Organisational ImpactAnalysis of machine failures and predictive maintenance of rotating plant is vital to the budgetary success of the operations organisation. On completion of this seminar the delegate will be able to critically analyse the methodologies employed within the organisation and instigate improvements where required. Personal ImpactTechnical knowledge is key to effective control and peer respect within any maintenance organisation; when this is achieved personal satisfaction follows. This seminar will give the delegate the required level of technical knowledge and skill to achieve that personal satisfaction. Competencies· Analytical competency to analyse machine failures · Ability to put in place measures to avoid repetitive machine failures. · Understanding of vibration analysis techniques as applied to rotating equipment. · Ability to put in place predictive maintenance measures to quantify equipment condition. · Interface with and control predictive maintenance service providers. · Identify and specify new predictive maintenance equipment.
Seminar Content
o Rotating Machines § Centrifugal pumps § Centrifugal & rotary compressors. Fans & blowers § Drivers turbines and motors
o Equipment Reliability § Reliability in design § Specifications & application § Operational reliability, including first line maintenance and TPM § Maintenance reliability, including Maintenance Planning and Management § Maintenance strategies and their implementation
o Machine Failure Analysis § Understanding fault causes § Wear and tribology § Diagnosis of fatigue mechanisms mechanical & thermal
o Predictive Maintenance Concepts § Predictive Maintenance background and history § Predictive Maintenance Technologies an overview § Potential Failure Analysis deciding which technologies to apply
o Vibration Analysis § Introduction to Vibration Analysis § Frequency Analysis and the Fast Fourier Transform § Vibration Transducers § Basic Failure Mechanisms with examples § Vibration Standards and Alarm Levels § Vibration Diagnostics § Amplitude Demodulation aka Enveloping, SSE, HFD, Peak-Vue § Vibration on Rolling Element Bearings § Resonance identification & cure
o Other Predictive Maintenance Techniques § Infrared Thermography § Thermographic applications § Passive Ultrasonics - contact and non-contact § Ultrasonic Applications § Tribology oil analysis o Managing Predictive Maintenance § Performance and Efficiency Monitoring § Managing the Predictive Maintenance effort § Cost Analysis § Reporting Techniques § Integrating Predictive Maintenance into the Maintenance Plan |
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